
Creating a watertight STL suitable for 3D Printing
Creating a watertight STL file for 3D printing is crucial to ensure that your model is printable without any errors or gaps. To ensure that a 3D model is suitable for additive 3D printing, it's essential to properly prepare and check the model for errors before exporting it as an STL file. This includes fixing any non-manifold geometry, closing holes and gaps, ensuring correct normals, and checking the overall surface quality of the model. Additionally, specifying the correct scale and units during export is important to ensure that the print is sized correctly. At Thinkscan we are able edit/fix & prepare your 3D scan data (3D polygon Mesh or point Cloud). For more information Get in touch
Here's a general process to follow using common 3D software specific for dealing with high-dense 3D scan data.
Unwatertight Vs. Watertight STL file
- Prepare your 3D model: 3D scans capture the physical geometry of objects or spaces, but the data might not always be perfectly accurate or precise. Converting this data into CAD allows for refining and cleaning up the model to ensure accuracy, especially if the scan data contains errors or noise.
- Non-Manifold Geometry: Open STL files may contain non-manifold geometry, which refers to edges or vertices that are shared by more or fewer than two faces. Non-manifold geometry can cause issues during the printing process, leading to incomplete prints or unexpected results.
- Holes and gaps: Open STL files may have holes or gaps in the mesh, which can prevent the 3D printer from creating a solid object. These holes and gaps can occur due to incomplete modeling or errors in the mesh.
- Inverted normals: The normals of the faces in the mesh define which side is considered the front and which is considered the back. Inverted normals can cause issues during printing, as the printer may not know which side of the surface to print on.
- Overlapping geometry: Open STL files may contain overlapping geometry, where faces intersect with each other. Overlapping geometry can confuse the 3D printer and result in unexpected printing behavior.
- Scaling and Units: STL files do not inherently contain information about the units or scale of the model. If the scale is not set correctly when importing the STL file into the slicing software, it can result in a print that is either too large or too small.
Is it hard to make a watertight STL 3D file?

- Making an STL file watertight can vary in complexity depending on the complexity of the model and the software tools available. For simple models, it can be a straightforward process, but for more complex models, it may require more effort and attention to detail. Here's a breakdown:
- Simple models: For simple models with clean geometry and no holes, making the STL file watertight can be quite simple. You may just need to ensure that all faces are properly connected and that there are no gaps or non-manifold geometry. any 3D modeling software packages have built-in tools that can help identify and fix common issues like non-manifold geometry or gaps in the mesh.
- Complex models: omplex models, especially those with intricate details or organic shapes, may require more effort to make watertight. ou may need to carefully inspect the model for any holes, gaps, or non-manifold geometry and use a combination of manual editing and automated tools to fix these issues. Plus, depending on the complexity of the model, this process may involve a significant amount of time and effort to ensure that the final STL file is suitable for 3D printing.
- Knowledge & experience: Making an STL file watertight also depends on your knowledge and experience with 3D modeling and 3D printing. Familiarity with common issues and techniques for fixing them can significantly streamline the process and help you achieve better results.
In summary, making an STL file watertight can range from simple to complex depending on the complexity of the model and your experience with 3D modeling and 3D printing. While simple models may require minimal effort, complex models may require more time and attention to detail to ensure that the final STL file is suitable for 3D printing. If you need assistant, we are here to help you Get in Touch